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Torlon® 4203, PAI Sheet
Torlon® 4203, PAI Sheet

Technical/Safety Data

  Data Sheet

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TORLON® 4203, PAI, Polyamide-Imide, extruded (Electrical grade)-as manufactured by Quadrant Engineering Plastic Products is a high-performance plastic material with versatile performance capabilities and proven use in a broad range of of applications. Torlon® polyamide-imide shapes are offered in extruded, injection molded, and compression molded grades.

Torlon® 4203 extruded PAI offers excellent compressive strength and the highest elongation of the Torlon® grades. It also provides electrical insulation and exceptional impact strength. This grade is commonly used for electrical connectors and insulators due to its high dielectric strength.

Torlon® is the highest performing melt processable plastic. It has superior resistance to elevated temperatures. It is capable of performing under severe stress conditions at continuous temperatures to 500°F (260°C). Parts machined from Torlon® stock shapes provide greater compressive strength and higher impact resistance than most advanced engineering plastics. Its extremely low coefficient of linear thermal expansion and high creep resistance deliver excellent dimensional stability over its entire use range. Torlon® is an amorphous material with a Tg (glass transition temperature) of 537°F (280°C).

Quadrant EPP's extruded Torlon ®stock shapes are post-cured using the latest technology and procedures developed jointly by Amoco Performance Products and Quadrant eliminating the need for additional curing by the end user in most situations. A post-curing cycle is recommended for components fabricated from extruded shapes where optimization of chemical resistance and/or wear performance is required.

Torlon® 4203 is commonly used electrical connectors and insulators due to its high dielectric strength. It's ability to carry high loads over a broad temperature range makes it ideal for structural components such as linkages and seal rings. Torlon® 4203 is also an excellent choice for wear applications involving impact loading and abrasive wear.

Other attributes of TORLON® (PAI) (Polyamide-Imide) products include:

  • Maintains strength and stiffness to 500° F (260°C)
  • Minimal expansion rate to 500° F (260°C)
  • Excellent wear resistance in bearing grades
  • Able to endure harsh thermal, chemical and stress conditions

Engineering specifications for TORLON® 4203, PAI, Polyamide-Imide, extruded (Electrical grade) Sheet are:

MECHANICAL PROPERTIES
 
ENGLISH VALUES
 COMMENTS
 
METRIC VALUES
Specific Gravity
 
1.41
 ASTM D792
 
1.41
Tensile Strength, psi
 
18000
 ASTM D638
 
124 MPa
Tensile Modulus, psi
 
600000
 ASTM D638
 
4,137 MPa
Elongation, %
 
10
 ASTM D638
 
10 %
Flexural Strength, psi
 
24000
 ASTM D790
 
165 MPa
Flexural Modulus, psi
 
600000
 ASTM D790
 
4,137 MPa
Shear Strength, psi
 
16000
 ASTM D732
 
110 MPa
Compressive Strength, psi
 
24000
 ASTM D695, 10% Def.
 
165 MPa
Compressive Modulus, psi
 
475000
 ASTM D695
 
3,275 MPa
Hardness, Rockwell E
 
80
 ASTM D785
 
80
Hardness, Rockwell M
 
120
 ASTM D785
 
120
Izod Impact (Notched), ft-lb/in
 
2
 ASTM D256 Type A
 
107 J/m
Coefficient of Friction, Dynamic
 
0.35
 Dry vs. Steel, PTM55007
 
0.35
Limiting PV, psi-fpm
 
12500
 PTM55007
 
0.44 MPa-m/sec
k (wear) factor, 10-10in3-min/lb-ft-hr
 
50
 PTM55007
 
50 10-10in3-min/lb-ft-hr
THERMAL PROPERTIES
 
ENGLISH VALUES
 COMMENTS
 
METRIC VALUES
Coefficient of Thermal Expansion, 10E-4/°F
 
0.17
 ASTM E831 (TMA)
 
0.31 10-4/K
Deflection Temperature 264 psi, ºF
 
532
 ASTM D648
 
278 °C
Tg-Glass Transition (Amorphous), ºF
 
527
 ASTM D3418
 
275 °C
Continuous Service in Air (Max), °F
 
500
 Without Load
 
260 °C
Thermal Conductivity, BTU-in/hr-ft²-°F
 
1.8
 
 
0.26 W/m-K
ELECTRICAL PROPERTIES
 
VALUES
 COMMENTS
 
METRIC VALUES
Dielectric Strength, Short Term, Volts/mil
 
580
 ASTM D149(2)
 
23 kV/mm
Surface Resistance, Ohm/Square
 
1E+16
 Lower Limit; EOS/ESD S11.11
 
1E+16 Ohm/Square
Dielectric Constant, 1 MHz
 
4.2
 ASTM D150(2)
 
4.2
Dissipation Factor, 1 MHz
 
0.026
 ASTM D150(2)
 
0.026
CHEMICAL PROPERTIES
 
ENGLISH VALUES
 COMMENTS
 
METRIC VALUES
Water Absorption Immersion, 24 hr., %
 
0.4
 ASTM D570
 
0.4 %
Water Absorption Immersion Sat, %
 
1.7
 ASTM D570
 
1.7 %
Acids, Weak (acetic, dilute HCl)
 
3
 Acceptable Service
 
3
Acids, Strong (conc. HCl or sulfuric)
 
2
 Limited Service
 
2
Alkalies, Weak (dilute NaOH)
 
2
 Limited Service
 
2
Alkalies, Strong (conc. NaOH)
 
1
 Unnacceptable
 
1
Hydrocarbons, Aromatic (toluene)
 
3
 Acceptable Service
 
3
Hydrocarbons, Aliphatic (gasoline)
 
3
 Acceptable Service
 
3
Ketones, Esters (acetone)
 
3
 Acceptable Service
 
3
Ethers (diethyl ether, THF)
 
3
 Acceptable Service
 
3
Chlorinated Solvents (methylene chloride)
 
3
 Acceptable Service
 
3
Alcohols (methanol, anti-freeze)
 
3
 Acceptable Service
 
3
Inorganic Salt Solutions (NaCl, KCl)
 
3
 Acceptable Service
 
3
Continuous Sunlight
 
2
 Limited Service
 
2
Steam
 
1
 Unnacceptable
 
1
COMPLIANCE
 
ENGLISH VALUES
 COMMENTS
 
METRIC VALUES
Flammability, UL94 (5=V-0; 4=V-1; 3=V-2; 1=HB)
 
5 (V-0)
 UL94
 
5
FDA (1=Yes)
 
0
 Not Compliant
 
0
USDA (1=Yes)
 
0
 Not Compliant
 
0
NSF (1=Yes)
 
0
 Not Compliant
 
0
3A-Dairy (1=Yes)
 
0
 Not Compliant
 
0
Canada AG (1=Yes)
 
0
 Not Compliant
 
0
USP Class VI (1=Yes)
 
0
 Not Compliant
 
0

Engineering Notes:

As Torlon® PAI has a relatively high moisture absorption rate, parts used in high temperature service or made to tight tolerances should be kept dry prior to installation. Thermal shock resulting in deformation can occur if moisture laden parts are rapidly exposed to temperatures above 400° F (205°C).

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